How To Inspect And Maintain A Condenser?


The condenser is a cooling system employed in various places such as power plants, air conditioners etc. The key function of the condenser is to cool the superheated vapor to liquid form. The output liquid can be used for other purposes in the future. Various types of condensers are available and depend on the need, you can rely on the one. It is one of the interesting parts in many industries but it has to be inspected and maintained properly. Corrosion, pitting is the common hitch usually experienced while employing condenser. In this article, you will get more insights of condensers.


Condensers are usually found at the outlet of the steam turbines in the power station. The superheat and highly pressurized water from turbine pass through the condenser and fill up the shell area. A sequence of tubes is installed lets the cool water to pass through and it also possesses hot vapor. The sequence of tubes allied to the condenser is systematized in the most effectual way to perform the task better. When the steams start to show off in the condenser, it will cool down and run into the bottom of the condenser. The cooled down liquid is then collected in an outlet called hotwell. The procured liquid is heated and employed in the other process taken place in the power generation. Understanding Different Types of Condenser available and their functions will aid you to adhere to the well-suited one for your needs.

Snags and maintenance

The common reason for the hitches occurs to condensers are impurities in water. Even steams start to build upon the surface of heat exchanger tubes. When the hitch starts to accumulate in a condenser, it will affect the efficacies at the transferring heat. If it is left unnoticed and snags get worsen, then efficacies gradually get down which directly influence the outcome of the total plant. Inspecting the condenser regularly is a sensible move to avoid the snag that is gradually developing. Regular inspection and solving the issues while it is sprouting will be economical and also roots out fouling.

The common ways to check the condenser regularly is non-destructive testing. It avoids building up of fouling and aids you procure better insights into the current condition of a heat exchanger. It even helps you maintain a record that safety is being maintained while employing the condenser. Regulations are mandatory to be followed while using the condenser and regular study aids you make a well-informed decision.

Inspection process

When you have decided to monitor and maintain the condenser, then it is mandatory to understand the effectual inspection method. The two most commonly preferred inspection methods are eddy current and ultrasonic. Conducting this test regularly would make maintaining your condenser economical and also avoids sudden downtime for a while. Appointing a dedicated professional to conduct the inspection and to maintaining the condenser is a sensible move. It may seem lavish but affordable than repairing your condenser.